Implementing Statistical Process Control (SPC) and Capability Analysis for Better Process Stability and Product Quality
Program ini dirancang untuk membekali peserta dengan kemampuan dalam mengendalikan proses dan mengevaluasi kapabilitas proses menggunakan pendekatan Statistical Process Control (SPC) dan Process Capability Analysis. Peserta akan mempelajari cara memonitor stabilitas proses, mengidentifikasi variasi yang memerlukan tindakan, mengevaluasi kemampuan proses memenuhi spesifikasi, serta menyusun tindakan perbaikan untuk meningkatkan stabilitas proses dan kualitas produk secara berkelanjutan.
Business Challenge
Mencapai kualitas produk yang konsisten memerlukan proses yang stabil dan terkendali. Namun, banyak organisasi masih menghadapi tantangan berupa variasi proses yang tinggi, munculnya cacat secara berulang, keputusan yang kurang didukung oleh data, serta keterlambatan dalam mendeteksi penyimpangan proses. Kondisi ini berdampak pada meningkatnya biaya kualitas, rework, scrap, keluhan pelanggan, dan menurunnya efektivitas operasional.
Learning Objectives
Setelah mengikuti pelatihan ini, peserta diharapkan mampu:
- Memahami hubungan stabilitas proses, kapabilitas proses, dan kualitas produk.
- Menerapkan pendekatan Statistical Process Control (SPC) untuk memonitor
kinerja proses.
- Menginterpretasikan control chart untuk mendeteksi variasi proses.
- Melakukan analisis Process Capability untuk mengevaluasi kemampuan proses
memenuhi spesifikasi.
- Menentukan tindakan perbaikan berdasarkan hasil analisis proses.
- Mendukung pengambilan keputusan berbasis data untuk meningkatkan kualitas
dan kinerja proses.
Program Outline
1. Understanding Process Stability and Product Quality
- Understanding process variation and its business impact
- The relationship between process stability and product quality
2. Monitoring Process Performance Using Statistical Process Control (SPC)
- Principles of Statistical Process Control & appropriate process characteristics
- Choosing appropriate control charts & process monitoring systems
3. Interpreting Process Behavior Through Control Charts
- Reading and interpreting control charts
- Identifying common cause and special cause variation
- Detecting process instability & overreaction and underreaction to variation
4. Evaluating Process Capability
- Process capability indices (Cp, Cpk, Pp, Ppk)
- Relationship between specification limits and process performance
5. Improving Process Stability and Capability
- Identifying sources of process variation & Developing preventive actions
- Reducing process variability & Improving process consistency
6. Using Process Data for Better Business Decisions
- Converting process data & Prioritizing improvement opportunities
- Supporting quality and operational decisions using data
7. Process Control and Capability Workshop
- Case study: Analyzing process stability and capability
- Developing and interpreting control charts & Evaluating process capability
8. Action Planning
- Developing a Process Control Improvement Plan
- Integrating SPC and Process Capability into daily operations
Participants
Peserta pelatihan direkomendasikan:
Quality Engineer, Quality Control Engineer, Quality Assurance Engineer, Process Engineer, Production Engineer, Manufacturing Engineer, Industrial Engineer, Continuous Improvement Engineer, Operational Excellence Engineer, Production Supervisor, Quality Supervisor, Assistant Manager, Personnel responsible for process control, process improvement, and quality performance
Training Delivery
In-Person | Online | Hybrid
Learning Methods
- Interactive Presentation
- Group Discussion
- Case Study & Group Exercise
- Action Planning
Registration
Asteria Institute
Training Officer : 0851 - 0180 - 2607
Email: hubtraining@asteriagrow.com
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